Flexible & insulated duct

Flexible Duct and Insulated Duct Machinery

Aluminum flexible duct forming (SBLR series), insulation, shrinking, canvas duct forming and flex connector machines.

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Overview

Flexible duct is the last metre (sometimes the last few metres) of an HVAC system — the flexible connection from the rigid trunk to the diffuser, or the short bridge across a vibrating plant. Taokron builds the full range of machines for fabricating flexible duct in-house, starting with the SBLR-600 and SBLR-600A aluminum flexible duct forming machines (the shop workhorses for round aluminum flex), the SBLF-500 aluminum duct forming machine, the canvas flexible duct forming machine for fabric-walled flex, the flexible duct insulation machine that wraps a rigid core with fiberglass and an outer jacket, the flexible duct shrinking machine that locks the assembly together, and the flex duct connector machine for producing sleeves and end-fittings. Buyer profile: flexible duct wholesalers, HVAC material manufacturers, and large contractors who prefer to make their own flex rather than buy finished product from a third party.

Specifications at a glance

Compare the flagship models in this category. Full specifications are on each individual product page.

Model SBLR-600 SBLR-600A SBLF-500 Insulation Machine
Max diameter Φ600 mm Φ600 mm Φ500 mm Φ600 mm
Strip thickness 0.02-0.08 mm Al 0.02-0.08 mm Al 0.08-0.15 mm Al matches core
Speed 65 m/min 70 m/min 0-25 m/min 3-6 m/min
Drive Servo Servo Electric Electric
Length mode Cut-to-length Cut-to-length Continuous Continuous

How to choose

If you are producing standard round aluminum flex up to Φ600 mm, the SBLR-600 is the baseline machine. The SBLR-600A is the upgraded version with faster servo feed and higher daily output — choose it when your sales volume justifies the premium. SBLF-500 is the right choice if your product mix is heavier aluminum (up to 0.15 mm) or if you need a slightly different geometry. For canvas or fabric-walled flex, the canvas flexible duct forming machine is a dedicated unit — it is not interchangeable with the aluminum lines. If you plan to sell pre-insulated flex (which is where the margin is), budget the insulation machine and the shrinking machine together so you can produce the full assembly in one shop without outsourcing the insulation step.

Standards and compliance

Finished flexible duct is commonly tested to UL 181 Class 1 air duct / air connector (U.S.) and EN 13180 (ventilation for buildings, flexible ducts). Insulation layers can reach ASTM E84 Class A when made with the appropriate fiberglass and jacket materials. Compliance depends on the materials you use, not on the machine.

Frequently asked questions

What is the difference between SBLR-600 and SBLR-600A?

Both machines produce aluminum flexible duct up to Φ600 mm. The SBLR-600A has an upgraded servo feed system that raises line speed and improves consistency on thinner foils. For high-volume producers the A-model is the better fit; for low-volume or development work, the baseline SBLR-600 is sufficient.

Do you supply the aluminum foil strip?

No — Taokron supplies only the machinery. We provide the exact aluminum foil specification (thickness, width, temper, coating) during engineering, and we can recommend suppliers in your region.

Can the insulation machine handle different core diameters?

Yes. The insulation machine is set up with changeable mandrels and wraps the fiberglass layer continuously as the core passes through. Diameter changeover typically takes 15-30 minutes depending on how different the new mandrel is from the previous one.

What certifications does the finished flexible duct meet?

The certification is a property of the finished product, not the machine — it depends on the aluminum, fiberglass and jacket materials you specify. With the right materials, SBLR-600 output can meet UL 181 Class 1 and EN 13180. Tell us your target certification before ordering so the material specification can be planned around it.

Workshop integration patterns

A complete flex duct cell from Taokron runs as a tight U-shape on a single bay. Aluminium foil decoiles from the SBLR-600 or SBLF-500 forming station; the helix is wound continuously and cut to length. The next station is the insulation wrapper, which adds the fibreglass and outer jacket. Then the shrink tube machine seals the assembly, and the connector station produces the matching end-sleeves. The whole cell needs only 1–2 trained operators and roughly 80 m² of floor area. Larger shops can run two parallel cells — one for insulated commercial flex and one for uninsulated residential — sharing crane and packing stations between them.

Buyer playbook

Flex duct buyers often share two traits. They are vertically integrating — they sell finished flex duct to wholesalers or contractors and want to capture the manufacturing margin instead of importing finished product. A sensible path is a single SBLR-600 line to prove the market, then the SBLR-600A and an insulation/shrinking pair as volume grows. And they treat the aluminium foil specification as the single most important variable — For a new flex producer the coil spec deserves more attention than the machine configuration, because the wrong foil temper can ruin the shop's output even on a perfectly built machine.

Buyer's guides & pricing

Comparing suppliers or budgeting a line? These vendor-neutral guides name the real manufacturers and give realistic 2026 price ranges.

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Quotation for: Flexible Duct and Insulated Duct Machinery

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